There are many ways to classify diamond grinding wheels. These include classifications according to their shape, bond, grit size, and concentrations. These different types are wheels are used in many different abrasive and grinding machining operations. So, these diamond grinding machines are used widely in grinding machines. Using the proper grinding wheel is important in any grinding or machining process.
There are many grinding and machining operations that use the diamond grinding wheels. They can be found in many different types which include resin, metal, vitrified, and electro-plated. The most common of these wheels is the resin wheel. Most tool room and production applications use these type of wheels. There are more specific applications for the metal and vitrified types of wheels and they are newer bond types. They are more expensive since these are rare. They are custom made-to-order types of wheels. You find electro-plated wheels in cut-off wheels and they are used in low demanding abrasive grinding. A good example is that for plastics.
Because these types of wheels have their own specific applications, it is then important to know what these wheels are and in what applications they are used. Your grinding operations may not be done effectively if you don’t use the proper types of wheels. So, before starting your grinding operations, you should first determine the type of materials you are working on and the type of grinding wheel that you should use.
Diamond grinding wheels are used in many types of materials and in many different processes. You only use diamond wheels strictly on carbides and a CBN grinding wheel is used on steel.
There are three types of diamond grinding wheels that you can use today including the synthetic diamond, the cubic boron nitride (CBN) and the alumina-zirconia. If you are going to use the hardest one, then you need to use the synthetic diamond wheel but if you need a soft one, then the alumina-zirconia is ideal. You need to consider some factors when selecting a particular type of wheel.
The hardness of the item that you will grind should first be determined. If you are going to grind iron or steel, then the ideal wheel is a CBN wheel. A synthetic diamond wheel is ideal for non-ferrous materials where you need to remove a large amount of metal. Alumina-zirconia should be used for soft metals.
You next look at the nomenclature plate on the grinding machine. If you check the speed rating in meters per second, then you can determine if the speed is not something that will make the grit disintegrate or separate during operation.
Finally, determine if the grinding is wet or dry and determine the wheel’s coarseness. To get the best results, you need to determine the right grinding wheels for these conditions.
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